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 一(yi)、前言

    該繞線機采用全伺服馬達(da)及高精度(du)直(zhi)線(xian)導軌和滾珠絲桿控制，系(xi)統采用眾為興ＣＮＣ觸膜屏(ping)全中文介面，實現無人操作２４小時生(sheng)產，能(neng)與全自動化生(sheng)產線(xian)及無人(ren)車間兼容配套。本機適用于各類型(xing)高(gao)精(jing)(jing)度(du)音圈(quan)(quan)（跑道型(xing)，方型(xing)）、各類型(xing)粗(cu)細(xi)線(xian)(xian)(xian)(xian)(xian)(xian)自粘線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)（激光(guang)頭(tou)線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)、硬盤(pan)線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)、ＩＣ卡(ka)線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)、產(chan)品標(biao)簽線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)、讀(du)寫卡(ka)線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)、傳(chuan)感器線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)、振動馬(ma)(ma)(ma)(ma)達線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)，太陽能(neng)搖擺線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)、貼片型(xing)線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)，多線(xian)(xian)(xian)(xian)(xian)(xian)并繞線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)及各種高(gao)精(jing)(jing)密異形線(xian)(xian)(xian)(xian)(xian)(xian)圈(quan)(quan)。滾珠絲桿主(zhu)軸X馬(ma)(ma)(ma)(ma)達功率(lv)伺(si)400W，排線(xian)(xian)(xian)(xian)(xian)(xian)Y馬(ma)(ma)(ma)(ma)達功率(lv)伺(si)服400W，尾座軸Z馬(ma)(ma)(ma)(ma)達功率(lv)伺(si)服400W每小時產(chan)能(neng)600 PCS/H（每層30圈(quan)(quan)，2層）。

二、三(san)軸繞線機的結(jie)構

四、調試及參數
    三個軸的特(te)性及(ji)要求簡介

    三軸繞線(xian)機三個軸分(fen)別(bie)為：排線(xian)電機、繞線(xian)電機（主(zhu)軸電機）、尾座電機。要求(qiu)分(fen)別(bie)如下：

    繞線軸：慣量和負載較大(da)，電(dian)機(ji)最高(gao)轉(zhuan)速為3000轉(zhuan)，對應主軸轉(zhuan)速為3600轉(zhuan)（升(sheng)速比為32:26）。

    尾(wei)座軸：控制線圈(quan)的(de)寬度(du)，精(jing)度(du)要求為1絲以內。動(dong)作(zuo)順(shun)序為，尾(wei)座向前，撞(zhuang)(zhuang)到金屬立(li)柱后(hou)，轉矩增(zeng)加至設定數值(zhi)（H01/02設定值(zhi)），以此(ci)作(zuo)為基準，尾(wei)座后(hou)退(tui)。這個軸精(jing)度(du)要求最高(gao)。因為上位機系統為開環，尾(wei)座撞(zhuang)(zhuang)到立(li)柱后(hou)，脈沖依然(ran)(ran)在增(zeng)加，伺服驅(qu)動(dong)器電流(liu)環需迅速響應，然(ran)(ran)后(hou)后(hou)退(tui)，保證每次后(hou)退(tui)的(de)距離準確(que)。

    排線軸：將線圈(quan)排成(cheng)要求的(de)(de)節距，屬于三(san)個(ge)軸中要求較低的(de)(de)一個(ge)。

參數列表

調試注(zhu)意事項

1．H01/H02的(de)(de)調整。該繞線(xian)機(ji)最關鍵(jian)的(de)(de)就是尾(wei)座電機(ji)的(de)(de)轉(zhuan)(zhuan)矩限制參數(shu)，轉(zhuan)(zhuan)矩過大造成(cheng)(cheng)機(ji)械損(sun)壞，并且響應過慢(man)；轉(zhuan)(zhuan)矩過小(xiao)造成(cheng)(cheng)電機(ji)特性不好。同時(shi)繞線(xian)軸對(dui)(dui)于啟動(dong)轉(zhuan)(zhuan)矩也有限制，防止(zhi)啟動(dong)轉(zhuan)(zhuan)矩過大對(dui)(dui)工件沖擊。

2．B02/B03的設置。根據(ju)(ju)現場要求(qiu)，尾(wei)座和排線(xian)(xian)精度為1絲/脈沖，根據(ju)(ju)絲杠螺距設置尾(wei)座軸(zhou)即(ji)可；但是排線(xian)(xian)軸(zhou)涉及到排線(xian)(xian)寬(kuan)度控(kong)制(zhi)，原位開關(guan)為感(gan)應開關(guan)，有一定(ding)誤差，需根據(ju)(ju)實際(ji)排線(xian)(xian)寬(kuan)度計算設置該值。繞(rao)線(xian)(xian)軸(zhou)根據(ju)(ju)上(shang)位機1轉/3200脈沖的設置即(ji)可。

3．B10參(can)數(shu)(shu)(shu)的(de)設置(zhi)。尾座軸B10參(can)數(shu)(shu)(shu)不(bu)可設置(zhi)過(guo)小，容易造成(cheng)線(xian)圈寬(kuan)度不(bu)準確。排(pai)線(xian)軸B10參(can)數(shu)(shu)(shu)需(xu)合理設置(zhi)，防止電(dian)機剛性過(guo)高震動，并(bing)保(bao)證初次排(pai)線(xian)和后續排(pai)線(xian)的(de)精度差距。

4．B36參數(shu)的(de)(de)設置。根(gen)據現場慣量(liang)的(de)(de)不同(tong)，設置即可，避免電(dian)機(ji)震動。

五、結論